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We built six prototypes for a tour player, and she picked the rejected one

2025-06-11

Last year a player on the circuit — I will not name her, she asked us not to — reached out through the chat widget on a Tuesday night. She wanted custom prototypes. Real ones, tour level, the kind of project that is mostly ego and very little margin but that we say yes to anyway because it teaches us things.

We made six. Tom and I spent a lot of time on five of them: different face layups, two stiffer carbon weaves, one with a softer fiberglass blend for more control, careful weight balancing, the works. The sixth was almost an accident — a leftover core from a discontinued mold that we threw a basic carbon face on just to fill the box. We nearly did not even send it.

You can probably guess where this is going. She hit with all six for two weeks and came back saying number six was the one. The reject. The one we made out of spare parts on a Friday afternoon.

At first I was a little annoyed, if I am honest. We engineered five paddles like a science project and she picked the one we did not think about. But then we sat down and actually measured number six properly, and it taught us something real.

The thing she loved was the swing weight, not the face. The old discontinued core was a touch lighter at the throat, which shifted the balance toward the head just slightly. It made the paddle feel more planted on a put away. None of our five careful prototypes had that balance because we were all fixated on the face stiffness.

So that retired core came back from the dead. We tweaked it, cleaned up the layup, and it is now a balance point we offer to anyone who asks for a more head heavy feel. We did not invent it. A tour player found it by ignoring our intentions, and a Friday afternoon shortcut handed it to us.

Funny enough, this is not even the first time. Years ago a Brazilian club picked our cheapest stock paddle over the premium one for the exact same kind of reason. I am starting to think the players know their own hands better than our spreadsheets do. We just have to listen and then measure why.

If you have a player or a club with a specific feel in mind, send us what they like and what they hate, not just specs. Sometimes the spec is not the point.


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Sarah
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